Uncertainty Quantification in the Pharmaceutical Industry
Scientists, pharmacists, and engineers may encounter several classes of challenges while
developing
and seeking regulatory approval for a novel drug. One challenge is understanding the uncertainty
surrounding the development and evidence for regulatory compliance of a new drug. As no two
patients
are the same, scientists and engineers need to know how the drug functions under multiple
operating
conditions with an acceptable level of confidence. Other uncertainties can come from variations
in
dosage or changes to the original chemical formulation. These variations lead to uncertain
performance
and may result in compromised parts or decreased service life. Other challenges include the
expense
of running clinical trials or meeting stringent government regulations.
When faced with these challenges, simulation has become the great enabler. Simulation allows
scientists and engineers to determine the optimal dosage for a given population and better
understand
sensitivities and uncertainties without extensive and costly clinical trials. However,
simulation comes
with its own risks and challenges.
In addition, modeling and simulation have been at the forefront of every major news story during
the COVID-19 pandemic. For public health organizations, modeling and simulation are critical for
predicting the spread of COVID-19. For pharmaceutical companies, modeling and simulation are critical for accelerating the development of vaccines.
SmartUQ Pharmaceutical Use Cases
Formulation and Dissolution Studies
Ingredient proportions, particle characteristics, and processing conditions influence dissolution profiles. Testing every combination requires substantial laboratory effort.
SmartUQ's design of experiments tools guide informative studies, while predictive models and optimization help researchers compare formulations and identify candidates for experimental confirmation.
Drug Exposure Model Uncertainty
Biological variability and uncertain model parameters create uncertainty in simulated concentration-time profiles, making large scenario studies computationally demanding.
SmartUQ builds functional surrogate models of simulation responses and uses sensitivity analysis and uncertainty propagation to characterize predicted exposure variability for research studies.
Manufacturing Process Optimization
Raw-material variation and changes in mixing, granulation, or drying conditions can affect product-quality measurements and batch consistency.
SmartUQ models relationships between process inputs and quality outputs, identifies influential factors through sensitivity analysis, and supports selection of process settings that account for variability.
FDA Simulation and Modeling
The Food and Drug Administration (FDA) recommends the use of modeling and simulation for the
development and regulatory evaluation of pharmaceuticals and medical devices. Examples of where
the FDA advises the use of simulation and modeling include:
Predicting Clinical Outcomes
Informing Clinical Trial Designs
Supporting Evidence of Effectiveness
Identifying the Relevant Patients to Study
Predicting Product Safety
The FDA continues to work with the industry to further develop new modeling and simulation
methodologies that will provide a path towards innovation and rapid introduction of new
life-saving
technology to the public.
Pharmaceutical Simulation Challenges
Though simulation and modeling come with many advantages, MIDD has its fair share of challenges,
including the quality of the data used in developing the models, lack of consistent application
to
critical drug development and regulatory decisions, and how to handle data from disparate
sources
like in vivo and clinical trials. Two major challenges are the computational cost of accounting
for the
many variations in a given population and establishing simulation model validity. SmartUQ’s
predictive
analytics and Uncertainty Quantification toolset can reduce the cost of performing in silico
trials and
increase the value of the information gained.
SmartUQ Solutions
Statistical calibration is the process of tuning calibration parameters in a simulation to better
fit reality
while also quantifying the uncertainty in the model and suggesting areas of improvement to
reduce
the overall uncertainty. Using SmartUQ’s toolset, this process starts with building an efficient
human
clinical design for calibration and validation. SmartUQ offers specialized DOEs such as
simulation to
clinical trials that will take the DOE of the simulation and build a complementary clinical
trial DOE.
Model validation is the process of determining the degree to which a model is an accurate
representation
of the real world from the perspective of the intended uses of the model. The ideal validation
is
predictive validation which can be difficult to do under uncertainty. This involves determining
the best
method to interpret all the information about uncertainties coming from input uncertainty
distributions,
discrepancy maps, and uncertainty in the emulator variance. For example, a PBPK simulation may
be
used to predict the absorption rate of an encapsulated drug. The in vivo data from
experimentation
can be used in conjunction with the simulation to determine where the simulation can reliably
predict
data, as well as to quantify the uncertainty of the predictions. This can help determine whether
the
new drug configuration will meet IVIVC standards, even under uncertain conditions. Additionally,
sensitivity analysis can be performed as validation “sanity checks” throughout the validation
process
to see how local and global sensitivities affect the output(s) of interest.
This whitepaper will focus on two simulation challenges, the computational cost of simulation and the need to perform calibration / validation of the model. Then the whitepaper will discuss strategies to alleviate them by leveraging SmartUQ’s predictive analytics and Uncertainty Quantification (UQ) toolset.